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Spool of white PTFE thread beside navy vinyl with a double-needle seam

PTFE vs Polyester Thread

PTFE thread such as Gore Tenara is guaranteed to outlast the fabric, while polyester thread weakens in the sun.

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    Polyester is the common outdoor thread, but it loses much of its strength after long sun exposure and its color fades toward white. PTFE lifetime threads such as Gore Tenara resist UV, salt water and cleaning chemicals, and Gore guarantees Tenara to outlast the fabric it is sewn into.

    Close-up of a white PTFE thread seam on navy canvas

    What it is

    What lifetime thread is

    1. Polyester loses much of its strength after long sun exposure
    2. Gore builds UV resistance into the Tenara ePTFE fiber, not a coating
    3. Gore guarantees Tenara to outlast the fabric it is sewn into

    Colors

    Tenara thread colors

    Gore's color card for Tenara, pigmented thread that holds its color.

    Tenara sewing thread

    Gore

    ePTFE sewing thread, pigmented, not dyed

    Colors from Gore

    Tenara spools

    Gore

    The same colors on the spool

    • Gore Tenara spools, Ten spools of colored Tenara thread, maker photo
      Ten spools of colored Tenara thread

    Photos from Gore

    On the boat

    Which thread goes where

    1. Bimini and T-top PTFE thread in the sun
    2. Enclosure PTFE thread only, per a Strataglass fabricator
    3. Boat cover PTFE thread
    4. Seats UV-treated polyester with some give

    Side by side

    Three threads

    Spool of white PTFE thread beside navy vinyl with a double-needle seam
    • UV-treated polyester

      Loses strength over long exposure, fades

    • PTFE lifetime

      Unaffected by UV, per the makers

    • Nylon

      Less UV resistance than polyester, indoor upholstery

    Stitching

    Stitch patterns on seats

    Three cream vinyl panels side by side with diamond, channel and hexagon stitching
    • Diamond

      Quilted diamonds, the classic helm and bench look

    • Channel

      Straight channels, clean on sunpads and settees

    • Hex

      Hexagon quilting for a custom look

    Up close

    Thread up close

    • PTFE seam on navy canvas

      PTFE seam on navy canvas

    • Thread cones in four colors

      Thread cones in four colors

    • A spool of PTFE beside a double-needle seam

      A spool of PTFE beside a double-needle seam

    How long polyester thread lasts in the sun

    Thread makers do not put a number of years on polyester outdoors, because it varies with exposure. Polyester resists UV better than nylon but loses much of its strength after prolonged sunlight, so UV-treated polyester is the pick for outdoor cushions and covers.

    What lifetime thread is

    Gore makes Tenara from ePTFE fiber and says its UV resistance is built into the fiber, not a coating. Gore adds that Tenara is unaffected by acids, bleach and cleaning chemicals and uses non-fading pigments.

    Gore guarantees Tenara to outlast the fabric, and other PTFE lifetime threads carry the same kind of guarantee. A fabricator quoted by Strataglass sews clear enclosures with PTFE thread only.

    Why not use it everywhere

    Lifetime thread costs more and is trickier to sew. Tenara runs best on rotary hook machines because of its wax finish. Upholstery seams need thread with some give, so seat work often runs UV-treated polyester, with PTFE on exposed seams.

    Thread types compared

    ThreadIn the sunFits
    UV-treated polyesterLoses strength over long exposure, fadesCushions, covers, shaded seams
    PTFE lifetimeUnaffected by UV, per the makersBiminis, enclosures, covers
    NylonLess UV resistance than polyesterIndoor upholstery

    What we use and why

    • PTFE thread on biminis, enclosures and covers that live in the sun
    • UV-treated thread on seats where seams need some give
    • Thread color matched to the canvas, since pigmented PTFE holds color

    Questions

    Questions boat owners ask

    What kind of thread is used for boat upholstery?

    UV-treated polyester is the common outdoor thread. PTFE lifetime thread such as Tenara is used where seams sit in full sun, like tops and enclosures.

    Is Tenara thread worth it?

    On canvas that lives outside, it often is, since a restitch costs more than the thread. Gore guarantees Tenara to outlast the fabric it is sewn into.

    Does lifetime thread mean the canvas lasts forever?

    No. The guarantee covers the thread. Fabric, zippers and clear panels still wear with sun and use.

    Next step

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    Send a photo of the failing seam. We tell you if a restitch will hold.